iteknoloji enkulu | Ishishini elitsha | Matshi 7, 2025
Kwicandelo le-automation yemizi-mveliso yehlabathi, ii-slip rings ze-MOOG brand zithathe indawo ebalulekileyo ixesha elide. Ngokuphumelela kwetekhnoloji yokuvelisa ngokuchanekileyo yaseTshayina, isizukulwana esitsha seenkqubo ze-slip ring zeIngiantUbuchwepheshe buye baseka inkqubo epheleleyo yesisombululo esihlukileyo kwimisebenzi ephambili efana nokungangeni manzi nothuli, ukusebenza ngesantya esiphezulu, kunye nokudluliselwa kwezinto ezidityanisiweyo. Eli nqaku ligxile kwiintlobo ezine eziphambili zemveliso kwaye lihlalutya nzulu indlela yokuvelisa ubuchwepheshe yeeringi zokutyibilika eziphezulu.
Ⅰ.Indibano yeringi yokutyibiliza engangeni manzi nengangeni luthuli: umgangatho omtsha wokukhusela kwiimeko ezingqwabalala
Indibano yeringi yokutyibilika engangeni manzi nengangeni luthuli isebenzisa inkqubo yetekhnoloji yokukhusela kathathu:
Ulwakhiwo lokutywina olukumgangatho womkhosi: I-stator kunye ne-rotor assembly zamkela igobolondo le-aluminium alloy elidibeneyo, lidityaniswe neringi yesitywina se-silicone ephindwe kabini kwindawo ejikelezayo ukuze kufezekiswe ukhuseleko lwe-IP68.
Itekhnoloji yokulungisa ukutywina ngokuguquguqukayo: Isixhobo sokulungisa ngokuzenzekelayo sibekwe kumphezulu woqhagamshelwano ojikelezayo ukuze silungise ukuguguleka koomatshini okungange-0.02mm ngexesha langempela ukuqinisekisa ukusebenza kokungena kwamanzi ixesha elide
Inkqubo yonyango olumelana nokugqwala: Iindawo ezidityanisiweyo ziphathwa nge-chemical nickel plating, kwaye iqokobhe lenziwe ngentsimbi engagqwaliyo engama-316L, enokumelana nokusingqongileyo kwe-asidi kunye ne-alkali ye-PH3-11.
Ekusetyenzisweni koomatshini bezibuko, eli candelo liphumelele ngempumelelo iiyure ezingama-8,000 zokusebenza ngokuqhubekayo ngaphandle kweengxaki kwindawo yokutshiza ityuwa, ubude obuphindwe kathathu kunobomi beemveliso zemveli.
Ityala lokufakelwa kwenkqubo ye-ship winch libonisa ukuba inokugcina uzinzo lokudluliselwa kwesignali kubunzulu bamanzi obuziimitha ezili-10, kwaye izinga lempazamo ye-bit lilawulwa ngaphantsi kwe-10⁻⁶
Ⅱ. Indandatho yokutyibiliza eqhuba ngesantya esiphezulu: impumelelo ephambili yenkqubo yokudlulisa ngokuchanekileyo
Kwimiba yesantya esiphezulu engaphezulu kwe-20,000rpm, inkampani yethu yenze izinto ezine eziphambili zobuchwepheshe:
Ukuphuculwa kwezinto zoqhagamshelwano: Sebenzisa ucingo lwebrashi ye-alloy yegolide kunye ne-slideway edibeneyo ye-palladium nickel, i-coefficient yokungqubana incitshiswa ukuya kwi-0.08, kwaye ukunyuka kobushushu kulawulwa <15℃
Uyilo lwebhalansi eguquguqukayo: Indibano yerotor ilungiswa yibhalansi eguquguqukayo ye-axis ezintlanu, ubume bayo buyi-≤0.005mm, kwaye ixabiso lokungcangcazela liyi-<2.5μm
Ukulungiswa kwesakhiwo sokusasazwa kobushushu: I-axis engenanto ixhotyiswe ngemijelo yokusasazwa kobushushu obujikelezayo, kwaye inkqubo yokupholisa umoya ophoqelelweyo isetyenziselwa ukwandisa ukusebenza kakuhle kokusasazwa kobushushu ngama-40%
Imodyuli yokujonga ekrelekrele: Izinzwa zobushushu ezidibeneyo kunye nokungcangcazela, ingxelo yexesha langempela yedatha yesimo sokusebenza
Idatha yovavanyo lokwenyani ibonisa ukuba phantsi kokusebenza okuqhubekayo kwe-25,000rpm, uluhlu lokuguquguquka kokumelana noqhagamshelwano lwale modeli lulawulwa kwi-±5mΩ, oluhlangabezana ngokupheleleyo neemfuno ezichanekileyo ze-CNC machine tool spindles, i-centrifuges kunye nezinye izixhobo
Ⅲ.Indandatho yokutyibiliza yamandla e-fiber-optic edibeneyo: Isisombululo sokudibanisa inkqubo yokudlulisa imidiya emininzi
Indandatho yokutyibilika edibeneyo ifezekisa ukuhlanganiswa kweteknoloji ezintathu eziphambili:
Ukuhanjiswa kwesignali ngaphandle kokulahleka: Itshaneli yefayibha isebenzisa itekhnoloji yokudibanisa ilensi, ilahleko yokufakwa ingaphantsi kwe-0.8dB, kwaye ixhasa ukuxuba ifayibha yemowudi enye/yemowudi ezininzi
Ukwahlulwa kwamandla ombane okunamandla nokubuthathaka: Itshaneli yamandla kunye netshaneli yesignali zixhotyiswe ngomaleko wokukhusela we-electromagnetic, kwaye umlinganiselo woxinzelelo lokuphazamiseka ungaphezulu kwe-90dB
Uyilo lweModular: Ixhasa uqwalaselo oluguquguqukayo lwamandla ayi-12 100A + i-24-core optical fiber + 8 Gigabit Ethernet
Ekusetyenzisweni kweerobhothi zokuhlola ezikrelekrele, imveliso iphumelela ekufezekiseni ukudluliselwa okulinganayo kweempawu zevidiyo eziphezulu ze-200Mbps kunye namandla e-10kW, kwaye ukulibaziseka kokudluliselwa kungaphantsi kwe-2ms. Ibhokisi yeoyile ibonisa ukuba inokugcina ukusebenza okuzinzileyo kumanqanaba obushushu aphezulu ukusuka kwi--40℃ ukuya kwi-85℃.
Ⅳ. I-reel yeringi yokutyibilika engaqhumiyo: isisombululo sokhuseleko kwiimeko ezinobungozi obukhulu
Uyilo olungenakuqhuma lugubungela izinto ezintathu eziphambili:
Isakhiwo esikhuselekileyo ngaphakathi: Inkqubo yokuphosa evalekileyo ngokupheleleyo, umsantsa womphezulu wokudibana ongenakugqabhuka <0.15mm, isiqinisekiso se-ATEX/IECEx
Itekhnoloji yokucima i-arc: ulwakhiwo lwegridi yokucima i-arc lubekwe kwindawo yokunxibelelana, enokusika ngokukhawuleza i-5kA short-circuit current
Inkqubo yolawulo lobushushu: imodyuli yokubuyisela ubushushu eyakhelwe ngaphakathi, uhlengahlengiso oluzenzekelayo lokunyuka kobushushu bokusebenza ±2℃
Idatha efakiweyo ye-hoist yemigodi yamalahle ibonisa ukuba imveliso ingasebenza ngokuqhubekayo iiyure ezili-12,000 ngaphandle kokungaqhelekanga kwindawo enoxinzelelo lwe-methane lwe-9%, kwaye ukusebenza okumelana nokuqhuma kufikelela kwinqanaba eliphezulu lomgangatho we-GB3836
Ukusetyenziswa kwishishini leekhemikhali kubonisa ukuba inokumelana namaza okuqhambuka kwe-2.5MPa, kwaye izinga lokugcina ukuthembeka kwesakhiwo yi-100%
Ⅴ. Amanqaku aphambili okukhetha nokusebenzisa ezinye izisombululo
Ukuqaliswa kokutshintshwa kweringi yokutyibilika ye-MOOG kufuna ingqwalasela elandelayo:
Ukuhambelana kojongano: Ujongano lombane kufuneka lugcine ukuhambelana kwePIN ukuya kwiPIN, kwaye impazamo yobungakanani bofakelo loomatshini mayibe ngaphantsi kwe-0.1mm
Isiqinisekiso sexesha lotshintsho: Kucetyiswa ukuba usete ixesha lokusebenza ngaxeshanye leenyanga ezi-3-6 kwaye ubeke iliso kwiiparameter eziphambili ngaxeshanye
Ukulungiswa kwenkqubo yokulungisa: Hlaziya umgangatho womjikelo wokuthambisa (kucetyiswa ukuba kufinyezwe i-lubrication frequency ngama-50% ngexesha lokufakelwa kokuqala)
Idatha evela kwiprojekthi ethile yokuguqulwa komgca wokuwelda kweemoto ibonise ukuba ukusebenza kakuhle kwezixhobo (OEE) kunyuke nge-12% kwaye iindleko zokugcina zinciphile nge-35% emva kokwamkelwa kwesisombululo esinye.
Isalathisi sangoku se-MTBF se-Ingiant Technology's slip ring sidlule iiyure ezingama-60,000, ubomi bezinto zokunxibelelana bufikelele kwizigidi ezingama-50 zeerandi, kwaye ezinye iiparameter zokusebenza zidlula iimveliso ezingenisiweyo ngaphezulu kwe-30%
Ngokukhawuleziswa kokuhlanganiswa kwe-intanethi ye-5G+ yemizi-mveliso, imisebenzi emitsha efana nokuchonga ngobuchule kunye nokugcinwa kwangaphambili kuyayiguqula imigangatho yemizi-mveliso.
Ixesha leposi: Matshi-07-2025